biostudies-literatureUnknown10(1)Kenel CAdditive manufacturing of high-entropy alloys combines the mechanical properties of this novel family of alloys with the geometrical freedom and complexity required by modern designs. Here, a non-beam approach to additive manufacturing of high-entropy alloys is developed based on 3D extrusion of inks containing a blend of oxide nanopowders (Co₃O₄ + Cr₂O₃ + Fe₂O₃ + NiO), followed by co-reduction to metals, inter-diffusion and sintering to near-full density CoCrFeNi in H₂. A complex phase evolution path is observed by in-situ X-ray diffraction in extruded filaments when the oxide phases undergo reduction and the resulting metals inter-diffuse, ultimately forming face-centered-cubic equiatomic CoCrFeNi alloy. Linked to the phase evolution is a complex structural evolution, from loosely packed oxide particles in the green body to fully-annealed, metallic CoCrFeNi with 99.6 ± 0.1% relative density. CoCrFeNi micro-lattices are created with strut diameters as low as 100 μm and excellent mechanical properties at ambient and cryogenic temperatures.Nature communications904https://www.ebi.ac.uk/biostudies/studies/S-EPMC6385271biostudies-literature3D ink-extrusion additive manufacturing of CoCrFeNi high-entropy alloy micro-lattices.PMC6385271Dunand DCKenel CCasati NPMfalse3D ink-extrusion additive manufacturing of CoCrFeNi high-entropy alloy micro-lattices.Additive manufacturing of high-entropy alloys combines the mechanical properties of this novel family of alloys with the geometrical freedom and complexity required by modern designs. Here, a non-beam approach to additive manufacturing of high-entropy alloys is developed based on 3D extrusion of inks containing a blend of oxide nanopowders (Co₃O₄ + Cr₂O₃ + Fe₂O₃ + NiO), followed by co-reduction to metals, inter-diffusion and sintering to near-full density CoCrFeNi in H₂. A complex phase evolution path is observed by in-situ X-ray diffraction in extruded filaments when the oxide phases undergo reduction and the resulting metals inter-diffuse, ultimately forming face-centered-cubic equiatomic CoCrFeNi alloy. Linked to the phase evolution is a complex structural evolution, from loosely packed oxide particles in the green body to fully-annealed, metallic CoCrFeNi with 99.6 ± 0.1% relative density. CoCrFeNi micro-lattices are created with strut diameters as low as 100 μm and excellent mechanical properties at ambient and cryogenic temperatures.2019-01-01T00:00:00Z2019 Feb2025-04-19T14:34:00.535Z2019-08-04T07:37:10ZS-EPMC63852713079621810.1038/s41467-019-08763-4