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Machine embroidery of light-emitting textiles with multicolor electroluminescent threads.

ABSTRACT: Advances in electroluminescent threads, suitable for weaving or knitting, have opened doors for the development of light-emitting textiles, driving growth in the market for flexible and wearable displays. Although direct embroidery of these textiles with custom designs and patterns could offer substantial benefits, the rigorous demands of machine embroidery challenge the integrity of these threads. Here, we present embroiderable multicolor electroluminescent threads-in blue, green, and yellow-that are compatible with standard embroidery machines. These threads can be used to stitch decorative designs onto various consumer fabrics without compromising their wear resistance or light-emitting capabilities. Demonstrations include illuminating specific messages or designs on consumer products and delivering emergency alerts on helmet liners for physical hazards. Our research delivers a comprehensive toolkit for integrating light-emitting textiles into trendy, customized crafts tailored to the unique requirements of diverse flexible and wearable displays.

SUBMITTER: Cho S

PROVIDER: S-EPMC10796113 | biostudies-literature | 2024 Jan

REPOSITORIES: biostudies-literature

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Machine embroidery of light-emitting textiles with multicolor electroluminescent threads.

Cho Seungse S Chang Taehoo T Yu Tianhao T Gong Sunland L SL Lee Chi Hwan CH

Science advances 20240103 1

Advances in electroluminescent threads, suitable for weaving or knitting, have opened doors for the development of light-emitting textiles, driving growth in the market for flexible and wearable displays. Although direct embroidery of these textiles with custom designs and patterns could offer substantial benefits, the rigorous demands of machine embroidery challenge the integrity of these threads. Here, we present embroiderable multicolor electroluminescent threads-in blue, green, and yellow-th ...[more]

PMID: 38170779

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Project description:Flavin mononucleotide (biobased flavin), widely known as FMN, possesses intrinsic fluorescence characteristics. This study presents a sustainable approach for fabricating color-changing intensified light-emitting textiles using the natural compound FMN via digital printing technologies such as inkjet and chromojet. The FMN based ink formulation was prepared at 5 different concentrations using water and glycerol-based systems and printed on cotton duck white (CD), mercerized cotton (MC), and polyester (PET) textile woven samples. After characterizing the printing inks (viscosity and surface tension), the photophysical and physicochemical properties of the printed textiles were investigated using FTIR, UV/visible spectrophotometry, and fluorimetry. Furthermore, photodegradation properties were studied after irradiation under UV (370 nm) and visible (white) light. Two prominent absorption peaks were observed at around 370 nm and 450 nm on K/S spectral curves because of the functionalization of FMN on the textiles via digital printing along with the highest fluorescence intensities obtained for cotton textiles. Before light irradiation, the printed textiles exhibited greenish-yellow fluorescence at 535 nm for excitation at 370 nm. The fluorescence intensity varied as a function of the FMN concentration and the solvent system (water/glycerol). With 0.8 and 1% of FMN, the fluorescence of the printed textiles persisted even after prolonged light irradiation; however, the fluorescence color shifted from greenish-yellow color to turquoise blue then to white, with the fluorescence quantum efficiency values (φ) increasing from 0.1 to a value as high as 1. Photodegradation products of the FMN with varying fluorescence wavelengths and intensities would explain the results. Thus, a color-changing light-emitting fluorescent textile was obtained after prolonged light irradiation of textile samples printed using biobased flavin. Furthermore, multifunctional properties such as antibacterial properties against E. coli were observed only for the printed cotton textile while increased ultraviolet protection was observed for both cotton and polyester printed fabrics for the high concentration of FMN water-based and glycerol-based formulations. The evaluation of fluorescence properties using digital printing techniques aimed to provide more sustainable solutions, both in terms of minimum use of biobased dye and obtaining the maximum yield.

Dataset Information

Machine embroidery of light-emitting textiles with multicolor electroluminescent threads.

Publications

Machine embroidery of light-emitting textiles with multicolor electroluminescent threads.

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