Microstructure and Mechanical Properties of High-Strength AA6011 Aluminum Alloy Welding with Novel 4xxx Filler Metals.

ABSTRACT: Welding high-strength 6xxx aluminum alloys using a commercial ER4043 filler often results in inferior joint strength. This study investigated the effects of newly developed Al-Si-Mg filler metals with varying Mg (0.6-1.4 wt.%) and Mn (0.25-0.5 wt.%) contents on the microstructure evolution and mechanical performance of high-strength AA6011-T6 plates using gas metal arc welding. Two commercial fillers, ER4043 and ER4943, were used as references for comparison. The results revealed that increasing the Mg and Mn contents in the novel fillers resulted in sufficiently high alloying elements in the fusion zone (FZ), leading to higher microhardness. Under as-welded conditions, the weakest region of the joint was the heat-affected zone (HAZ). The joint strength was almost independent of the filler

SUBMITTER: Ahmed M 

PROVIDER: S-EPMC10817628 | biostudies-literature | 2024 Jan

REPOSITORIES: biostudies-literature