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Physicochemical Characterization and Safety Assessment of Cosmetic Gels and Emulsions Containing Sand-Extraction Clays.


ABSTRACT:

Background

Clays are widely used in cosmetic formulations for their rheological properties, adsorption capacity, and potential skin benefits. Sustainable sourcing of clays from industrial by-products, such as sand extraction residues, is gaining interest in the cosmetics industry.

Aims

This study aimed to assess the feasibility of incorporating four clays (I, II, III, IV) derived from sand extraction residues into cosmetic gels and emulsions, evaluating their physicochemical properties, biocompatibility, and dermal safety.

Patients/methods

The clays were incorporated into two types of hydrophilic vehicles (a nonionic emulsion and a gel). Formulations were characterized for particle size, viscosity, and storage stability over 90 days. Cytotoxicity was evaluated in vitro using HaCaT keratinocytes exposed to clay concentrations up to 1000 μg/mL. Dermal irritation potential was assessed in vivo on 53 healthy volunteers via patch testing.

Results

Clay incorporation affected particle size and viscosity, with gels showing superior physical stability. All clays preserved HaCaT cell viability above 75% at the highest concentration, and in vivo assessments revealed no signs of skin irritation or sensitization. Clay III showed the largest surface area, improving skin adhesion and spreadability, while consistency between in vitro and in vivo data confirms the biocompatibility and cutaneous safety of the formulations.

Conclusions

Clays from sand extraction residues are safe, stable, and biocompatible ingredients for cosmetic formulations. Their incorporation into gels and emulsions provides favorable rheological and dermatological properties, supporting their potential as sustainable raw materials for cosmetic and dermatological applications.

SUBMITTER: da Silva Favero J 

PROVIDER: S-EPMC12547854 | biostudies-literature | 2025 Oct

REPOSITORIES: biostudies-literature

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Publications

Physicochemical Characterization and Safety Assessment of Cosmetic Gels and Emulsions Containing Sand-Extraction Clays.

da Silva Favero Juliana J   Dos Santos Venina V   Weiss-Angeli Valéria V   Garcia Charlene Silvestrin Celi CSC   Magnano Greta Camilla GC   Henriques João Antonio Pêgas JAP   Roesch-Ely Mariana M   Dos Santos Miron Diogo D   Bergmann Carlos Pérez CP  

Journal of cosmetic dermatology 20251001 10


<h4>Background</h4>Clays are widely used in cosmetic formulations for their rheological properties, adsorption capacity, and potential skin benefits. Sustainable sourcing of clays from industrial by-products, such as sand extraction residues, is gaining interest in the cosmetics industry.<h4>Aims</h4>This study aimed to assess the feasibility of incorporating four clays (I, II, III, IV) derived from sand extraction residues into cosmetic gels and emulsions, evaluating their physicochemical prope  ...[more]

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