Regression Modeling and Optimization of CNC Milling Parameters for FDM-Printed TPU 95A Components.

ABSTRACT: Additively manufactured thermoplastic polyurethane (TPU 95A) is widely used in engineering, yet its machining behavior remains insufficiently explored. This study investigates the post-processing machinability of FDM-fabricated TPU 95A using CNC milling, with a particular focus on material removal rate (MRR) and surface roughness (Ra). A full factorial design of experiments (81 runs) is conducted, considering four input parameters such as spindle speed (N; 2000, 4000, 6000 rpm) and feed rate (F; 100, 200, 300 mm/min) on the CNC vertical machining center, together with infill density (ϕ; 33%, 66%, 100%) and layer thickness (LT; 1.0, 1.5, 2.0 mm). MRR is modeled and optimized across all densities, achieving strong fit (R² = 0.94; Adj-R² = 0.93). The optimum conditions a

SUBMITTER: Engin KE 

PROVIDER: S-EPMC12566470 | biostudies-literature | 2025 Sep

REPOSITORIES: biostudies-literature