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Synthetic fascia for stiff and tough 4D printed multifunctional structures that detect and tolerate damage.


ABSTRACT: Creating shape-morphing structures with time-responsive materials is a key goal of 4D printing, but combining high stiffness (E) and toughness (K) in a single material remains difficult. Soft materials stretch but lack strength, while stiff materials resist deformation but are brittle. Nature overcomes this trade-off in skeletal muscle by surrounding strong fibers with soft, tough tissue for protection and support. Inspired by this strategy, we develop a multi-material printing method that combines stiff synthetic muscle with a soft, stretchable adhesive to form a composite structure. Here, we show that this design greatly improves toughness without sacrificing stiffness, enables controlled actuation, and maintains function after multiple fractures. We demonstrate these properties in a dam

SUBMITTER: Morales Ferrer JM 

PROVIDER: S-EPMC12644615 | biostudies-literature | 2025 Nov

REPOSITORIES: biostudies-literature