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Hierarchical porous materials made by stereolithographic printing of photo-curable emulsions.

ABSTRACT: Porous materials are relevant for a broad range of technologies from catalysis and filtration, to tissue engineering and lightweight structures. Controlling the porosity of these materials over multiple length scales often leads to enticing new functionalities and higher efficiency but has been limited by manufacturing challenges and the poor understanding of the properties of hierarchical structures. Here, we report an experimental platform for the design and manufacturing of hierarchical porous materials via the stereolithographic printing of stable photo-curable Pickering emulsions. In the printing process, the micron-sized droplets of the emulsified resins work as soft templates for the incorporation of microscale porosity within sequentially photo-polymerized layers. The light patterns used to polymerize each layer on the building stage further generate controlled pores with bespoke three-dimensional geometries at the millimetre scale. Using this combined fabrication approach, we create architectured lattices with mechanical properties tuneable over several orders of magnitude and large complex-shaped inorganic objects with unprecedented porous designs.

SUBMITTER: Kleger N

PROVIDER: S-EPMC8595381 | biostudies-literature | 2021 Nov

REPOSITORIES: biostudies-literature

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Hierarchical porous materials made by stereolithographic printing of photo-curable emulsions.

Kleger Nicole N Minas Clara C Bosshard Patrick P Mattich Iacopo I Masania Kunal K Studart André R AR

Scientific reports 20211116 1

Porous materials are relevant for a broad range of technologies from catalysis and filtration, to tissue engineering and lightweight structures. Controlling the porosity of these materials over multiple length scales often leads to enticing new functionalities and higher efficiency but has been limited by manufacturing challenges and the poor understanding of the properties of hierarchical structures. Here, we report an experimental platform for the design and manufacturing of hierarchical porou ...[more]

PMID: 34785726

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Project description:In this paper, we prepared a new type of iron and nitrogen co-doped porous carbon material (WSC-Fe/N) using a carbonization-activation process with wheat straw as a precursor and FeCl3 and NH4Cl as co-doping agents and analyzed the electrochemical properties of the resulting electrode material. Through precise control of the doping elements and carbonization temperature (900 °C), the resulting WSC-Fe/N-900 material exhibits abundant micropores, uniform mesopores, a significant specific surface area (2576.6 m2 g-1), an optimal level of iron doping (1.7 wt.%), and excellent graphitization. These characteristics were confirmed through X-ray diffraction and Raman spectroscopy. Additionally, the WSC-Fe/N-900 electrode demonstrated a specific capacitance of 400.5 F g-1 at a current density of 0.5 A g-1, maintaining a high capacitance of 308 F g-1 even at 10 A g-1. The solid-state symmetric supercapacitor in an aqueous electrolyte achieved an energy density of 9.2 Wh kg-1 at a power density of 250 W kg-1 and maintained an energy density of 6.5 Wh kg-1 at a power density of 5000 W kg-1, demonstrating remarkable synergistic energy-power output characteristics. In terms of structural properties, the porous characteristics of WSC-Fe/N-900 not only enhance the specific surface area of the electrode but also improve the diffusion capability of electrolyte ions within the electrode, thereby enhancing capacitance performance. The reliability of the electrode material demonstrated good performance in long-term cycling tests, maintaining a capacitance retention rate of 93% after 10,000 charge-discharge cycles, indicating excellent electrochemical stability. Furthermore, over time, the aging effect of the WSC-Fe/N-900 electrode material is minimal, maintaining high electrochemical performance even after prolonged use, suggesting that this material is suitable for long-term energy storage applications. This study introduces a novel strategy for producing porous carbon materials for supercapacitors, advancing the development of economically efficient and environmentally friendly energy storage solutions.

Dataset Information

Hierarchical porous materials made by stereolithographic printing of photo-curable emulsions.

Publications

Hierarchical porous materials made by stereolithographic printing of photo-curable emulsions.

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