Dataset Information

Carbonized Solid Fuel Production from Polylactic Acid and Paper Waste Due to Torrefaction.

ABSTRACT: The quantity of biodegradable plastics is increasing steadily and taking a larger share in the residual waste stream. As the calorific value of biodegradable plastic is almost two-fold lower than that of conventional ones, its increasing quantity decreases the overall calorific value of municipal solid waste and refuse-derived fuel which is used as feedstock for cement and incineration plants. For that reason, in this work, the torrefaction of biodegradable waste, polylactic acid (PLA), and paper was performed for carbonized solid fuel (CSF) production. In this work, we determined the process yields, fuel properties, process kinetics, theoretical energy, and mass balance. We show that the calorific value of PLA cannot be improved by torrefaction, and that the process cannot be self-sufficient, while the calorific value of paper can be improved up to 10% by the same process. Moreover, the thermogravimetric analysis revealed that PLA decomposes in one stage at ~290-400 °C with a maximum peak at 367 °C, following a 0.42 reaction order with the activation energy of 160.05 kJ·(mol·K)-1.

SUBMITTER: Swiechowski K

PROVIDER: S-EPMC8620361 | biostudies-literature | 2021 Nov

REPOSITORIES: biostudies-literature

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Carbonized Solid Fuel Production from Polylactic Acid and Paper Waste Due to Torrefaction.

Świechowski Kacper K Zafiu Christian C Białowiec Andrzej A

Materials (Basel, Switzerland) 20211120 22

The quantity of biodegradable plastics is increasing steadily and taking a larger share in the residual waste stream. As the calorific value of biodegradable plastic is almost two-fold lower than that of conventional ones, its increasing quantity decreases the overall calorific value of municipal solid waste and refuse-derived fuel which is used as feedstock for cement and incineration plants. For that reason, in this work, the torrefaction of biodegradable waste, polylactic acid (PLA), and pape ...[more]

PMID: 34832452

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Project description:The decrease in the calorific value of refuse-derived fuel (RDF) is an unintended outcome of the progress made toward more sustainable waste management. Plastics and paper separation and recycling leads to the overall decrease in waste's calorific value, further limiting its applicability for thermal treatment. Pyrolysis has been proposed to densify energy in RDF and generate carbonized solid fuel (CSF). The challenge is that the feedstock composition of RDF is variable and site-specific. Therefore, the optimal pyrolysis conditions have to be established every time, depending on feedstock composition. In this research, we developed a model to predict the higher heating value (HHV) of the RDF composed of eight morphological refuse groups after low-temperature pyrolysis in CO2 (300-500 °C and 60 min) into CSF. The model considers cardboard, fabric, kitchen waste, paper, plastic, rubber, PAP/AL/PE (paper/aluminum/polyethylene) composite packaging pack, and wood, pyrolysis temperature, and residence time. The determination coefficients (R2) and Akaike information criteria were used for selecting the best model among four mathematical functions: (I) linear, (II) second-order polynomial, (III) factorial regression, and (IV) quadratic regression. For each RDF waste component, among these four models, the one best fitted to the experimental data was chosen; then, these models were integrated into the general model that predicts the HHV of CSF from the blends of RDF. The general model was validated experimentally by the application to the RDF blends. The validation revealed that the model explains 70-75% CSF HHV data variability. The results show that the optimal pyrolysis conditions depend on the most abundant waste in the waste mixture. High-quality CSF can be obtained from wastes such as paper, carton, plastic, and rubber when processed at relatively low temperatures (300 °C), whereas wastes such as fabrics and wood require higher temperatures (500 °C). The developed model showed that it is possible to achieve the CSF with the highest HHV value by optimizing the pyrolysis of RDF with the process temperature, residence time, and feedstock blends pretreatment.

Project description:Improved technologies are needed for sustainable management of sewage sludge (SS). The torrefaction (also known as biomass "roasting") is considered a pretreatment of SS before use in agriculture. However, it is not known whether the torrefaction has the potential to decrease heavy metals' (HMs) leachability and the SS toxicity. Thus, the aim of the study was to evaluate the influences of the SS torrefaction parameters (temperature and process time) on HM contents in biochar, HM leachability, and biochar toxicity, and compare them with raw SS. The experiments were designed in 18 combinations (six temperatures, 200, 220, 240, 260, 280, and 300 °C; and three process times-20, 40, 60 min). Standard tests were used to determine HMs content, leachability, and toxicity. Results indicated that the torrefaction did not increase (p < 0.05) the HM content in comparison to the raw SS. The leachability of Zn, Ni, Cu, Cr, and Mn from SS biochars was similar to raw SS. However, the degree of leachability varied significantly (p < 0.05) from as low as 0.1% for Cu to high as 16.7% for Cd. The leachability of Cd (<16.7%) and Pb (<11.9%) from biochars was higher than from raw SS (<6.1% and <2.4%, respectively). The leachability of Cd from SS biochar, in five torrefaction combinations, was higher than the threshold value for hazardous waste. It is recommended that site-specific decisions are made for torrefaction of SS with respect to its HM content, as the resulting biochar could be considered as hazardous waste, depending on the feedstock. Moreover, the biochar produced under the whole range of temperatures during 20 min retention time significantly (p < 0.05) increased the Daphnia magna Straus mobility inhibition by up to 100% in comparison to the biochar obtained during 40 and 60 min torrefaction. Taking into account the increased leachability of specific HMs and D. magna Straus mobility inhibition, biochar should be considered a potentially hazardous material. Future research should focus on biochar dosage as a fertilizer in relation to its toxicity. Additional research is warranted to focus on the optimization of SS torrefaction process parameters affecting the toxicity.

Dataset Information

Carbonized Solid Fuel Production from Polylactic Acid and Paper Waste Due to Torrefaction.

Publications

Carbonized Solid Fuel Production from Polylactic Acid and Paper Waste Due to Torrefaction.

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