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A green self-assembled organic supermolecule as an effective flame retardant for epoxy resin.

ABSTRACT: Toxicity and environmental issues have elicited research attention regarding the need to prepare a green flame retardant with high flame retardancy. Here, a supermolecular self-assembly technology was used to prepare nickel phytate as shell materials aggregated on aminated silica nanotemplates through electrostatic interactions as a green novel flame retardant (Ni@SiO₂-PA). After incorporating the obtained core-shell structured Ni@SiO₂-PA into epoxy resin (EP), the supermolecular shell effectively enhanced the adhesive property between the nanoparticles and the EP matrix. The thermal stability was improved, and the peak heat release rate decreased significantly after introducing the well-characterized Ni@SiO₂-PA. The absorbance intensity of the toxic aromatic compounds also decreased. Moreover, the char yield of the EP composites was improved because of the synergetic coupled effects between the nickel phytate supermolecules and SiO₂ nanotemplates. The possible fire-retardancy mechanism was hypothesized as follows. The crosslinking structure of the silica initially enabled the formation of a polymer network to prevent further decomposition. The N-P synergistic flame-retardancy system then generated a gas barrier and P-rich intumescent char. Besides, char-residue generation was catalyzed by introducing Ni²⁺, which isolated the heat and the exchange between oxygen and the matrix. Overall, this study proposes a novel green flame retardant that may enable significant improvements in preparing environmentally friendly organic-inorganic materials with applications in the fields of flame-retardant composites.

SUBMITTER: Sui Y

PROVIDER: S-EPMC9051262 | biostudies-literature | 2020 Mar

REPOSITORIES: biostudies-literature

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A green self-assembled organic supermolecule as an effective flame retardant for epoxy resin.

Sui Yanlong Y Qu Lijie L Dai Xueyan X Li Peihong P Zhang Jinrui J Luo Shuai S Zhang Chunling C

RSC advances 20200327 21

Toxicity and environmental issues have elicited research attention regarding the need to prepare a green flame retardant with high flame retardancy. Here, a supermolecular self-assembly technology was used to prepare nickel phytate as shell materials aggregated on aminated silica nanotemplates through electrostatic interactions as a green novel flame retardant (Ni@SiO<sub>2</sub>-PA). After incorporating the obtained core-shell structured Ni@SiO<sub>2</sub>-PA into epoxy resin (EP), the supermol ...[more]

PMID: 35497629

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Project description:In this work, ammonium polyphosphate (APP) was surface-modified by bio-based arginine (Arg) for the first time to enhance its flame retardance for fire-safety epoxy resin (EP). The structure of Arg modified APP (Arg-APP) was characterized by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), 1H nuclear magnetic resonance (1H-NMR), and scanning electron microscopy (SEM). The results illustrated that Arg was attached on the surface of APP through a cation exchange reaction. With Arg acting as the efficient carbon source, the char-forming ability of Arg-APP was significantly improved as illustrated by thermogravimetric analysis (TGA). The flame retardance of EP/APP and EP/Arg-APP composites was evaluated using the limit oxygen index (LOI), vertical burning tests (UL-94), and cone calorimeter tests (CCT). The results showed that at the same weight loading (15 wt%), Arg-APP had better flame retardance and smoke suppression performance compared with pristine APP, which can be attributed to Arg-APP constituting an integrated intumescent flame retardant (IFR) and facilitating formation of char residues with significantly expanded structures and higher carbonization degrees. When the weight loading of Arg-APP reached 25 wt%, the EP/Arg-APP composite could achieve an LOI value as high as 34.7%, pass V-0 requirements in UL-94 tests, and decrease the peak heat release rate and total smoke production by 83.5% and 61.1% compared with neat EP in CCT, respectively, indicating the superior flame retardance performance of Arg-APP. Finally, the effects of the flame retardant additives on the mechanical properties of EP were evaluated by the differential scanning calorimetry (DSC) tests and tensile-strain tests. At the same additive weight loading (15 wt%), the EP/Arg-APP composite showed higher glass-transition temperature and better tensile-strain properties compared with EP/APP composite, which can be attributed to the Arg shell structure improving the compatibility between APP and the organic substrate. In conclusion, this work presents a convenient and environmentally friendly method to improve the practical performance of APP.

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A green self-assembled organic supermolecule as an effective flame retardant for epoxy resin.

Publications

A green self-assembled organic supermolecule as an effective flame retardant for epoxy resin.

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