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Superwetting membrane-based strategy for high-flux enrichment of ethanol from ethanol/water mixture.

ABSTRACT: Ethanol, which can be scalable produced from fermented plant materials, is a promising candidate to gasoline as the next-generation liquid fuel. As an energy-efficient alternative to distillation, membrane-based strategies including pervaporation and reverse osmosis have been developed to recover ethanol from fermentation broths. However, these approaches suffer the drawback of low separation flux. Herein, we report a superwetting membrane system to enrich ethanol from water in a high-flux manner. By synergistically regulating surface energy of the solid porous membrane and hydration between an additive inorganic potassium salt and water, concentrated ethanol can rapidly wetting and permeate the porous membrane, with the salt solution being blocked. Using this newly developed superwetting membrane system, we can achieve fast enrichment of ethanol from water, with flux of two orders magnitude higher than that of pervaporation and reverse osmosis membranes.

SUBMITTER: Wei Z

PROVIDER: S-EPMC9561090 | biostudies-literature | 2022

REPOSITORIES: biostudies-literature

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Superwetting membrane-based strategy for high-flux enrichment of ethanol from ethanol/water mixture.

Wei Zhongwei Z Zhang Shaoqing S Chang Li L Liu Hongliang H Jiang Lei L

Frontiers in chemistry 20220930

Ethanol, which can be scalable produced from fermented plant materials, is a promising candidate to gasoline as the next-generation liquid fuel. As an energy-efficient alternative to distillation, membrane-based strategies including pervaporation and reverse osmosis have been developed to recover ethanol from fermentation broths. However, these approaches suffer the drawback of low separation flux. Herein, we report a superwetting membrane system to enrich ethanol from water in a high-flux manne ...[more]

PMID: 36247667

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Project description:BackgroundThe production of ethanol through the biochemical conversion of syngas, a mixture of H2, CO and CO2, has been typically studied using pure cultures. However, mixed microbial consortia may offer a series of benefits such as higher resilience and adaptive capacity, and non-sterile operation, all of which contribute to reducing the utility consumption when compared to pure culture-based processes. This work focuses on the study of strategies for the enrichment of mixed microbial consortia with high ethanologenic potential, investigating the effect of the operational conditions (pH and yeast extract addition) on both the ethanol yield and evolution of the microbial community along the enrichment process. The pH was selected as the main driver of the enrichment as it was expected to be a crucial parameter for the selection of carboxydotrophic bacteria with high ethanologenic potential. Additionally, a thermodynamic analysis of the network of biochemical reactions carried out by syngas-converting microbial consortia was performed and the potential of using thermodynamics as a basis for the selection of operational parameters favoring a specific microbial activity was evaluated.ResultsAll enriched consortia were dominated by the genus Clostridium with variable microbial diversity and species composition as a function of the enrichment conditions. The ethanologenic potential of the enriched consortia was observed to increase as the initial pH was lowered, achieving an ethanol yield of 59.2 ± 0.2% of the theoretical maximum in the enrichment at pH 5. On the other hand, yeast extract addition did not affect the ethanol yield, but triggered the production of medium-chain fatty acids and alcohols. The thermodynamic analysis of the occurring biochemical reactions allowed a qualitative prediction of the activity of microbial consortia, thus enabling a more rational design of the enrichment strategies targeting specific activities. Using this approach, an improvement of 22.5% over the maximum ethanol yield previously obtained was achieved, reaching an ethanol yield of 72.4 ± 2.1% of the theoretical maximum by increasing the initial acetate concentration in the fermentation broth.ConclusionsThis study demonstrated high product selectivity towards ethanol using mixed microbial consortia. The thermodynamic analysis carried out proved to be a valuable tool for interpreting the metabolic network of microbial consortia-driven processes and designing microbial-enrichment strategies targeting specific biotransformations.

Project description:High power density electronics are severely limited by current thermal management solutions which are unable to dissipate the necessary heat flux while maintaining safe junction temperatures for reliable operation. We designed, fabricated, and experimentally characterized a microfluidic device for ultra-high heat flux dissipation using evaporation from a nanoporous silicon membrane. With ~100 nm diameter pores, the membrane can generate high capillary pressure even with low surface tension fluids such as pentane and R245fa. The suspended ultra-thin membrane structure facilitates efficient liquid transport with minimal viscous pressure losses. We fabricated the membrane in silicon using interference lithography and reactive ion etching and then bonded it to a high permeability silicon microchannel array to create a biporous wick which achieves high capillary pressure with enhanced permeability. The back side consisted of a thin film platinum heater and resistive temperature sensors to emulate the heat dissipation in transistors and measure the temperature, respectively. We experimentally characterized the devices in pure vapor-ambient conditions in an environmental chamber. Accordingly, we demonstrated heat fluxes of 665 ± 74 W/cm2 using pentane over an area of 0.172 mm × 10 mm with a temperature rise of 28.5 ± 1.8 K from the heated substrate to ambient vapor. This heat flux, which is normalized by the evaporation area, is the highest reported to date in the pure evaporation regime, that is, without nucleate boiling. The experimental results are in good agreement with a high fidelity model which captures heat conduction in the suspended membrane structure as well as non-equilibrium and sub-continuum effects at the liquid-vapor interface. This work suggests that evaporative membrane-based approaches can be promising towards realizing an efficient, high flux thermal management strategy over large areas for high-performance electronics.

Dataset Information

Superwetting membrane-based strategy for high-flux enrichment of ethanol from ethanol/water mixture.

Publications

Superwetting membrane-based strategy for high-flux enrichment of ethanol from ethanol/water mixture.

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