Hierarchical analysis of the degradation of fibre-reinforced polymers under the presence of void imperfections.
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ABSTRACT: The subject of this work is the investigation of the influence of voids on the mechanical properties of fibre-reinforced polymers (FRPs) under compression loading. To specify the damage accumulation of FRPs in the presence of voids, the complex three-dimensional structure of the composite including voids was analysed and a reduced mechanical model composite was derived. The hierarchical analysis of the model composite on a micro-scale level implies the description of the stress and strain behaviour of the matrix using the photoelasticity technique and digital image correlation technology. These studies are presented along with an analytical examination of the stability of a single fibre. As a result of the experimental and analytical studies, the stiffness of the matrix and fibre as well as their bonding, the initial fibre orientation and the fibre diameter have the highest impact on the failure initiation. All these facts lead to a premature fibre-matrix debonding with ongoing loss of stability of the fibre and followed by kink-band formation. Additional studies on the meso-scale of transparent glass FRPs including a unique void showed that the experiments carried out on the model composites could be transferred to real composites. This article is part of the themed issue 'Multiscale modelling of the structural integrity of composite materials'.
Project description:Interfacial interactions governing the interfacial adhesion between cellulose propionate and carbon fibre surface are placed under scrutiny to pave the way towards the development of green cellulose-based carbon fibre reinforced polymers. A range of molecular entities are deposited on the surface by initially grafting aromatic structures with appropriate functions via diazonium species followed by further derivatization of these entities. Cellulose propionate was also bound covalently to the surface via a tosylated derivative invoking its facile nucleophilic displacement reaction with surface-grafted amino functions. Significant increase in interfacial shear strength was obtained for the cellulose propionate-grafted carbon fibre composite as well as for the 4-(aminomethyl)benzene-functionalized sample, in the latter case possible hydrogen bonding took place with the cellulose propionate matrix. Furthermore, the positive effect of a highly lipophilic and yet compact -CF3 substituent was also noted. In order to let the grafted structure efficiently penetrate into the matrix, steric factors, lipophilicity and potential secondary interactions should be considered. It needs to be pointed out that we provide the first synthetic strategy to covalently bind cellulose derivatives to a largely graphitic surface and as such, it has relevance to carbonaceous materials being applied in cellulose-based innovative materials in the future.
Project description:The experimental data in this submission is related to parts of the dissertation "Bruchkurvenmodellierung von kohlenstofffaserverstärkten Kunststoffen bei mehrachsig nichtproportionaler Ermüdungsbeanspruchung" [1] and partly to further publications on the fatigue of carbon fibre-reinforced plastic [2]. The background to the experimental investigations is the need to better understand the behavior of fiber-reinforced plastics under various multiaxial loads. For this purpose, comprehensive tests ranging from uniaxial tests on unidirectional up to multiaxial tests on multidirectional specimens are conducted. The details in this paper include the preparation of specimens, the chemical compositions, the stresses based on each single specimen's geometry and the test settings of the cyclic experiments. In this article, the experimental data for failure and number of endured cycles under uni- and proportional multiaxial loads are explained in detail, while additionally, all the raw experimental data on the hysteresis loops can be found in the Mendeley Data repository [3]. The dataset can therefore be used for their own validations and analysis, and it allows the reader to trace back all the settings made during the tests. The manufacturing of the carbon fibre-reinforced tube specimen by filament winding is carried out at the Institute of Polymer Materials and Plastics Engineering of the Clausthal University of Technology and the cyclic tension- or compression-torsion tests are conducted on a servo-hydraulic testing machine at the Institute of Automotive Engineering (IFK) of TH Köln - University of Applied Sciences. Radially wound quasi-unidirectional tube test specimens with the layer structure [±90], balanced angle-ply laminates with the layer structure [±70] and multidirectional laminates with the layer structure [90/±70] were used. The investigated material system consists of carbon fiber-reinforced plastic with a thermoset epoxy resin as the matrix material.
Project description:The use of carbon fibre (CF)-reinforced plastics has grown significantly in recent years, and new areas of application have been and are being developed. As a result, the amount of non-recyclable waste containing CF is also rising. There are currently no treatment methods for this type of waste. Within this project different approaches for the treatment of waste containing CF were investigated. Main subject of the research project were large-scale investigations on treatment possibilities and limits of waste containing CF in high temperature processes, with focus on the investigation of process-specific residues and possible fibre emission. The results showed that the two conventional thermal waste treatment concepts with grate and rotary kiln firing systems are not suitable for a complete oxidation of CFs due to the insufficient process conditions (temperature and dwell time). The CFs were mainly discharged via the bottom ash/slag. Due to the partial decomposition during thermal treatment, World Health Organization (WHO) fibres occurred in low concentrations. The tests run in the cement kiln plant have shown the necessity of comminution for waste containing CF. With respect to the short testing times and moderate quantities of inserted CF, a final evaluation of the suitability of this disposal path was not possible. The use of specially processed waste containing CF (carbon-fibre-reinforced plastic (CFRP) pellets) as a carbon substitute in calcium carbide production led to high carbon conversion rates. In the unburned furnace dust, which is marketed as a by-product of the process, CFs in relevant quantities could be detected.
Project description:Polyamide-based glass fibre-reinforced composites are extensively used in electrical and automotive applications due to their excellent mechanical, thermal, and electrical properties. However, prolonged exposure to high temperatures can lead to significant degradation, affecting their long-term performance and reliability. This study investigates the thermal ageing behaviour of polyamide 6,6 composites containing halogenated flame retardants used for electrical applications. The objective of this research is to evaluate the extent of degradation through accelerated ageing tests and to develop an Arrhenius-type ageing model to predict the long-term performance of these materials. This study examines the effects of thermal ageing at temperatures between 160 and 210 °C on flexural properties and explores the underlying degradation mechanisms. Results indicate that short-term exposure to high temperatures can enhance flexural strength due to annealing effects, which are eventually outweighed by thermal oxidation and increased crystallinity, leading to an increase in brittleness. The derived Arrhenius model, with an activation energy of 93 kJ/mol, predicts a service life of approximately 25 years at 80 °C, but a significantly shorter one at 130 °C. These findings underscore the importance of considering thermal ageing effects in the design and application of PA66 composites in high-temperature environments.
Project description:Risks from rockfall and land sliding can be controlled by high-tensile steel nets and meshes which stabilise critical areas. In many cases, a recultivation of the land is also desired. However, high-tensile steel meshes alone are not always sufficient, depending on the location and the inclination of the stabilised slope, to achieve rapid greening. Cellulose fibres exhibit high water binding capacity which supports plant growth. In this work, a hybrid structure consisting of a nonwoven cellulose fibre web and a steel mesh was produced and tested under outdoor conditions over a period of 61 weeks. The cellulose fibres are intended to support plant growth and soil fixation, and thus the biodegradation of the structure is highly relevant, as these fibres will become part of the soil and must be biodegradable. The biodegradation of the cellulose fibres over the period of outdoor testing was monitored by microscopy and analytical methods. The enzymatic degradation of the cellulose fibres led to a reduction in the average degree of polymerisation and also a reduction in the moisture content, as polymer chain hydrolysis occurs more rapidly in the amorphous regions of the fibres. FTIR analysis and determination of carboxylic group content did not indicate substantial changes in the remaining parts of the cellulose fibre. Plant growth covered geotextiles almost completely during the period of testing, which demonstrated their good compatibility with the greening process. Over the total period of 61 weeks, the residual parts of the biodegradable cellulose web merged with the soil beneath and growing plants. This indicates the potential of such hybrid concepts to contribute a positive effect in greening barren and stony land, in addition to the stabilising function of the steel net.
Project description:Nine alkali-activated concrete beams were produced and tested under pure torsional load to failure. The alkali-activated concrete beams were produced with following variables: (i) fibres only, (ii) conventionally reinforced or (iii) a hybrid of both fibres and conventional steel reinforcement. The fibres only beams were found to have approximately 20% higher cracking torque than conventionally reinforced beams. However, fibres only beams were observed to have lower post crack ductility and inconsistent post crack behaviour, in comparison to conventionally reinforced alkali-activated concrete (AAC) beams. On the other hand, the hybrid reinforcements in AAC beams were found to demonstrate more ductile post crack behaviour consistently of the beams tested. Hybrid reinforcement was also shown to have 20% and 25% improvement in cracking and ultimate torque compared to conventionally reinforced, which suggests that it is suitable for industrial applications to improve structure capacity. The ultimate torque results of the beams were compared to an analytical model that considered the contribution of fibres. It was found that the ultimate torque of the hybrid reinforced beam has good correlation with the model but overestimated conventionally reinforced beams.
Project description:Repeatable patient positioning is key to minimising the burden on planning radiotherapy treatment. There are very few materials commercially available which are suitable for use in all common imaging and treatment modalities such as magnetic resonance imaging (MRI), X-Ray computed tomography (CT) and radiotherapy. In this article, we present several such materials based on woven natural fibres embedded in a range of different resin materials which are suitable for such applications. By investigating a range of resins and natural fibre materials in combination and evaluating their performance in terms of MRI and X-Ray imaging, we show that a woven cotton material impregnated with a two-part epoxy resin provides a 15% improvement in passage of X-Rays and has no impact on the MRI signal (unlike the 40% MRI signal attenuation from carbon fibre), whilst also retaining a flexural modulus up to 71% of that of carbon fibre. These results demonstrate that natural fibre composites produced using such materials provide desirable properties for use in patient support and positioning devices for multi-modal imaging, without the need to significantly compromise on the strength of the material.
Project description:The data presented in this research show the results of the experimental study of acoustic behaviour of coconut fibre-reinforced concrete (CFRC). The CFRC was added in percentages of 0.25%, 0.5%, 0.75% and 1% of cement. The acoustic test was conducted to determine the amount of sound that can be absorbed by the fibre. The data showed that the concrete reinforced with coconut fibre had the highest sound absorptive power, of which fibre treated absorbed more sound than other fibres, this is because washing of fibre increase the lignin content which is responsible for the sound absorbing property. The data also showed that the curing time had no effect on the absorbing property of the CFRC. The data presented will be useful in the construction of sound proof reinforced concrete slabs, walls and other elements.
Project description:Voids and cracks can fatally degrade structural materials such as metals and ceramics but are tolerated in carbon fibre-reinforced plastic (CFRP) composites if monitored to prevent their growth to a critical size. Thus, the use of CFRPs as aeronautical structural materials requires an understanding of microscopic crack formation. However, this crack-formation mechanism remains unclear because experimental difficulties have hindered studies of relevant phenomena that occur before crack formation. Herein, we report high-resolution (~50 nm) and non-destructive three-dimensional observations of crack initiation and propagation under applied stress. This evaluation reveals that voids and cracks do not simply result from local stresses but instead occur largely through two competing nanoscale mechanisms, namely, fibre/plastic interface debonding and in-plastic crack initiation. Therefore, nanoscopic insights into these heterogeneities are essential for controlling crack initiation and determining reasonable safety margins for CFRP composite use.
Project description:Articular cartilage has limited capacity for regeneration and when damaged cannot be repaired with currently available metallic or synthetic implants. We aim to bioengineer a microfibre-reinforced hydrogel that can capture the zonal depth-dependent mechanical properties of native cartilage, and simultaneously support neo-cartilage formation. With this goal, a sophisticated bi-layered microfibre architecture, combining a densely distributed crossed fibre mat (superficial tangential zone, STZ) and a uniform box structure (middle and deep zone, MDZ), was successfully manufactured via melt electrospinning and combined with a gelatin-methacrylamide hydrogel. The inclusion of a thin STZ layer greatly increased the composite construct's peak modulus under both incongruent (3.2-fold) and congruent (2.1-fold) loading, as compared to hydrogels reinforced with only a uniform MDZ structure. Notably, the stress relaxation response of the bi-layered composite construct was comparable to the tested native cartilage tissue. Furthermore, similar production of sulphated glycosaminoglycans and collagen II was observed for the novel composite constructs cultured under mechanical conditioning w/o TGF-ß1 supplementation and in static conditions w/TGF-ß1 supplementation, which confirmed the capability of the novel composite construct to support neo-cartilage formation upon mechanical stimulation. To conclude, these results are an important step towards the design and manufacture of biomechanically competent implants for cartilage regeneration. STATEMENT OF SIGNIFICANCE: Damage to articular cartilage results in severe pain and joint disfunction that cannot be treated with currently available implants. This study presents a sophisticated bioengineered bi-layered fibre reinforced cell-laden hydrogel that can approximate the functional mechanical properties of native cartilage. For the first time, the importance of incorporating a viable superficial tangential zone (STZ) - like structure to improve the load-bearing properties of bioengineered constructs, particularly when in-congruent surfaces are compressed, is demonstrated. The present work also provides new insights for the development of implants that are able to promote and guide new cartilaginous tissue formation upon physiologically relevant mechanical stimulation.