Preparation and Properties of a Novel Microcrystalline Cellulose-Filled Composites Based on Polyamide 6/High-Density Polyethylene.
Ontology highlight
ABSTRACT: In the present study, lithium chloride (LiCl) was utilized as a modifier to reduce the melting point of polyamide 6 (PA6), and then 15 wt % microcrystalline cellulose (MCC) was compounded with low melting point PA6/high-density polyethylene (HDPE) by hot pressing. Crystallization analysis revealed that as little as 3 wt % LiCl transformed the crystallographic forms of PA6 from semi-crystalline to an amorphous state (melting point: 220 °C to none), which sharply reduced the processing temperature of the composites. LiCl improved the mechanical properties of the composites, as evidenced by the fact that the impact strength of the composites was increased by 90%. HDPE increased the impact strength of PA6/MCC composites. In addition, morphological analysis revealed that incorporation of LiCl and maleic anhydride grafted high-density polyethylene (MAPE) improved the interfacial adhesion. LiCl increased the glass transition temperature of the composites (the maximum is 72.6 °C).
Project description:Agro-industrial wastes are sustainable resources that have advantages as a reinforcement for polymeric matrices. This study examined the use of banana rachis fiber (BRF) in reinforcing the recycled high-density polyethylene (rHDPE) matrix. For this purpose, polymer composites with 5-20 wt% of BRF were prepared by the extrusion process using a twin-screw extruder and followed a hot press method. The structure of rHDPE/BRF composites and their characteristic peaks of degradation were successfully identified by the Fourier-transformed infrared spectroscopy and thermogravimetric analysis techniques, respectively, revealing a good dispersion of BRF in rHDPE. Differential scanning calorimetry results of the composites demonstrated that melt enthalpy decreases as the amount of BRF increases. XRD diffractograms revealed a crystallinity reduction of rHDPE due to the increase of fiber within the polymer matrix, which is reflected in the characteristic peaks' intensity decrease of HDPE. Variation in thermal and chemical properties with the addition of BRF in rHDPE was successfully evaluated in this study. Life cycle assessment for 1 kg composite production has also been evaluated. The banana rachis-rHDPE composite materials reduce the overall environmental impacts when the filler concentration increases.
Project description:Polyamide 66 (PA66) is a well-known engineering thermoplastic polymer, primarily employed in polymer composites with fillers and additives of different nature and dimensionality (1D, 2D and 3D) used as alternatives to metals in various technological applications. In this work, carbon black (CB), a conductive nanofiller, was used to reinforce the PA66 polymer in the 9-27 wt. % CB loading range. The reason for choosing CB was intrinsically associated with its nature: a nanostructured carbon filler, whose agglomeration characteristics affect the electrical properties of the polymer composites. Crystallinity, phase composition, thermal behaviour, morphology, microstructure, and electrical conductivity, which are all properties engendered by nanofiller dispersion in the polymer, were investigated using thermal analyses (thermogravimetry and differential scanning calorimetry), microscopies (scanning electron and atomic force microscopies), and electrical conductivity measurements. Interestingly, direct current (DC) electrical measurements and conductive-AFM mapping through the samples enable visualization of the percolation paths and the ability of CB nanoparticles to form aggregates that work as conductive electrical pathways beyond the electrical percolation threshold. This finding provides the opportunities to investigate the degree of filler dispersion occurring during the transformation processes, while the results of the electrical properties also contribute to enabling the use of such conductive composites in sensor and device applications. In this regard, the results presented in this paper provide evidence that conductive carbon-filled polymer composites can work as touch sensors when they are connected with conventional low-power electronics and controlled by inexpensive and commercially available microcontrollers.
Project description:Investigations related to polymer/metal composites are often limited to the analysis of the electrical and thermal conductivity of the materials. The presented study aims to analyze the impact of aluminum (Al) filler content (from 1 to 20 wt%) on the rarely investigated properties of composites based on the high-density polyethylene (HDPE) matrix. The crystalline structure, rheological (melt flow index and oscillatory rheometry), thermal (differential scanning calorimetry), as well as static (tensile tests, hardness, rebound resilience) and dynamic (dynamical mechanical analysis) mechanical properties of composites were investigated. The incorporation of 1 and 2 wt% of aluminum filler resulted in small enhancements of mechanical properties, while loadings of 5 and 10 wt% provided materials with a similar performance to neat HDPE. Such results were supported by the lack of disturbances in the rheological behavior of composites. The presented results indicate that a significant content of aluminum filler may be introduced into the HDPE matrix without additional pre-treatment and does not cause the deterioration of composites' performance, which should be considered beneficial when engineering PE/metal composites.
Project description:The interactive effects between additives and weld lines, which are frequent injection-moulding defects, were studied in high-density polyethylene (HDPE) and compared to weld-line-free reference samples. These materials were formulated around a D- and I-optimal experimental design, based on a quadratic Scheffé polynomial model, with up to 60 wt% calcium carbonate, masterbatched carbon black and a stabiliser package. Where reasonable and appropriate, the behaviours of the systems were modelled using statistical techniques, for a better understanding of the underlying trends. The characterisations were performed through the use of conventional tensile testing, digital image correlation (DIC) and scanning electron microscopy (SEM). A range of complex interactive effects were found during conventional tensile testing, with DIC used to better understand and explain these effects. SEM is used to better understand the failure mechanics of some of these systems through fractography, particularly regarding particle effects. A measure is introduced to quantify the deviation of the pre-yield deformation curve from the ideal elastic case. Novel analysis of DIC results is proposed, through the use of combined time-series plots and measures quantifying the extent and localisation of peak deformation. Through this, it could be found that strong shifts in the deformation mechanisms occur as a function of formulation and the presence/absence of weld lines. Primarily, changes are noted in the onset of continuous inter- and intralamellar slip and cavitation/fibrillation, seen through the onset of localised deformation and stress-whitening.
Project description:Rice husk ash (RHA)-reinforced composites are now used in many tribological applications. We prepared two kinds of RHAs using different pretreatment and the same pyrolysis process, namely water-treated RHA (WRHA) and acid-treated RHA (ARHA). Comparing the two RHAs, the RHA pretreated with hydrochloric acid (HCl) was found to have a smaller particle size and a more uniform dispersion. Accordingly, the two kinds of RHAs were used as fillers and added to the high-density polyethylene (HDPE) matrix by an extrusion process. The results showed that the friction coefficient (COF) value of the composites with ARHA was reduced to 0.12 when an additional amount of 0.75 wt.% or 1.5 wt.%. WRHA was used as a filler to the amount of 1.5 wt.%, but the COF value was raised to about 0.21. The reason for this phenomenon may be due to its larger particle size and more severe abrasive wear. This work provides a method for making natural biomass fillers that can effectively reduce the COF of HDPE composites with slight decreases in mechanical properties.
Project description:Four imidazolium-based ionic liquids (IL; 1-butyl-3-methylimidazolium chloride, 1-carboxymethyl-3-methylimidazolium chloride, 1,3-dicarboxymethylimidazolium chloride and 1-(2-hydroxyethyl) -3-methylimidazolium chloride) were tested as compatibilizers of microcrystalline cellulose (MCC). Subsequently, ethanolic IL solutions were prepared; MCC was mixed, and the mixtures were left to evaporate the ethanol at ambient conditions. These modified MCC were characterized and applied as reinforcements (5.0 and 10 phr) in an epoxy resin aiming to manufacture biobased composites with enhanced performances. The IL did not significantly modify the morphological and structural characteristics of such reinforcements. Regarding the thermal stability, the slight increase was associated with the MCC-IL affinity. The IL-modified MCC-epoxy composites presented improved mechanical responses, such as flexural strength (≈22.5%) and toughness behavior (≈18.6%), compared with pure epoxy. Such improvement was also obtained for the viscoelastic response, where the storage modulus at the glassy state depended on the MCC amount and IL type. These differences were associated with stronger hydrogen bonding between IL and epoxy hardener or the IL with MCC, causing a "bridging" effect between MCC and epoxy matrix.
Project description:To induce uniform dispersion and excellent interfacial properties, we adopted a strategy of combining both polyamide 6 (PA6) grafting for multi-walled carbon nanotubes (MWCNTs) and reactive extrusion of PA6 matrix, based on anionic ring-opening polymerization of ε-caprolactam (CL). Compared to -COOH and -NCO treatments of MWCNTs, enhanced MWCNT dispersion and tensile properties of the composites were achieved using the applied strategy, and the tensile strength and modulus of the PA6-grafted MWCNT-filled PA6 composites were 5.3% and 20.5% higher than those of the purified MWCNT-filled PA6 composites, respectively. In addition, they were almost similar to the theoretical ones calculated by the modified Mori-Tanaka method (MTM) assuming a perfect interface, indicating that the tensile properties of MWCNT-filled PA6 composites can be optimized by PA6 grafting and reactive extrusion based on the anionic ring-opening polymerization of CL due to uniform MWCNT dispersion and excellent interfacial property.
Project description:Spherical cellulose nanocrystal (CNC), as a high value cellulose derivative, shows an excellent application potential in biomedicine, food packaging, energy storage, and many other fields due to its special structure. CNC is usually prepared by the mixed acid hydrolysis method from numerous cellulose raw materials. However, the pretreatment route in preparing spherical CNC from cellulose fiber is still used when choosing microcrystalline cellulose (MCC) as the raw material, which is not rigorous and economical. In this work, pretreatment effects on the properties of spherical CNC produced from MCC by mixed acid hydrolysis were systematically studied. Firstly, the necessity of the swelling process in pretreatment was examined. Secondly, the form effects of pretreated MCC (slurry or powder form) before acid hydrolysis in the preparation of spherical CNC were carefully investigated. The results show that the swelling process is not indispensable. Furthermore, the form of pretreated MCC also has a certain influence on the morphology, crystallinity, and thermal stability of spherical CNC. Thus, spherical CNC with different properties can be economically prepared from MCC by selecting different pretreatment routes through mixed acid hydrolysis.
Project description:Temperature and relative humidity (RH) are two major external factors, which affect equilibrium moisture content (EMC) of wood-plastic composites (WPCs). In this study, the effect of different durability treatments on sorption and desorption isotherms of southern yellow pine (SYP)-high density polyethylene (HDPE) composites was investigated. All samples were equilibriumed at 20 °C and various RHs including 16%, 33%, 45%, 66%, 75%, 85%, 93%, and100%. EMCs obtained from desorption and absorption for different WPC samples were compared with Nelson's sorption isotherm model predictions using the same temperature and humidity conditions. The results indicated that the amount of moisture absorbed increased with the increases in RH at 20 °C. All samples showed sorption hysteresis at a fixed RH. Small difference between EMC data of WPC samples containing different amount of ultraviolet (UV) stabilizers were observed. Similar results were observed among the samples containing different amount of zinc borate (ZB). The experimental data of EMCs at various RHs fit to the Nelson's sorption isotherm model well. The Nelson's model can be used to predicate EMCs of WPCs under different RH environmental conditions.
Project description:Cellulose has received great attention owing to its distinctive structural features, exciting physico-chemical properties, and varied applications. The combination of cellulose and silver nanoparticles currently allows to fabricate different promising functional nanocomposites with unique properties. The current work offers a wide and accurate overview of the preparation methods of cellulose-silver nanocomposite materials, also providing a punctual discussion of their potential applications in different fields (i.e., wound dressing, high-performance textiles, electronics, catalysis, sensing, antimicrobial filtering, and packaging). In particular, different preparation methods of cellulose/silver nanocomposites based on in situ thermal reduction, blending and dip-coating, or additive manufacturing techniques were thoroughly described. Hence, the correlations among the structure and physico-chemical properties in cellulose/silver nanocomposites were investigated in order to better control the final properties of the nanocomposites and analyze the key points and limitations of the current manufacturing approaches.