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Micromixing with In-Flight Charging of Polymer Solutions in a Single Step Enables High-Throughput Production of Micro- and Nanofibers.

ABSTRACT: Controlled ejection of liquids at capillary scales is a ubiquitous phenomenon associated with significant advances in, for instance, molecular biology or material synthesis. In this work, we introduce a high-throughput approach, which relies on a micromixing mechanism to eject and fragment viscous liquids, for production of microfibers from poly(vinyl alcohol) solutions. First, filaments were generated pneumatically with a so-called flow-blurring atomizer and using liquid flow rates of up to ∼1 L/min. Subsequently, the filaments were ionized online by corona discharge and consecutively manipulated with an electric field created by disc electrodes. Such charging of the filaments and the effect of the electric field allowed for their ultrafast elongation and diameter reduction from 150 μm down to fibers of 500 nm, which after collection exhibited fabric-like texture. The approach presented herein is a general procedure with potential for scalability that, upon proper adaptation, may be extended to various polymeric materials.

SUBMITTER: Modesto-Lopez LB

PROVIDER: S-EPMC9026060 | biostudies-literature | 2022 Apr

REPOSITORIES: biostudies-literature

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Micromixing with In-Flight Charging of Polymer Solutions in a Single Step Enables High-Throughput Production of Micro- and Nanofibers.

Modesto-López Luis B LB Olmedo-Pradas Jesús J

ACS omega 20220407 15

Controlled ejection of liquids at capillary scales is a ubiquitous phenomenon associated with significant advances in, for instance, molecular biology or material synthesis. In this work, we introduce a high-throughput approach, which relies on a micromixing mechanism to eject and fragment viscous liquids, for production of microfibers from poly(vinyl alcohol) solutions. First, filaments were generated pneumatically with a so-called flow-blurring atomizer and using liquid flow rates of up to ∼1 ...[more]

PMID: 35474807

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Project description:Deposits formed after evaporation of sessile droplets, containing aqueous solutions of poly(ethylene oxide), on hydrophilic glass substrates were studied experimentally and mathematically as a function of the initial solution concentration. The macrostructure and micro/nanostructures of deposits were studied using stereo microscopy and atomic force microscopy. A model, based on thin-film lubrication theory, was developed to evaluate the deposit macrostructure by estimating the droplet final height. Moreover, the model was extended to evaluate the micro/nanostructure of deposits by estimating the rate of supersaturation development in connection with the driving force of crystallization. Previous studies had only described the macrostructure of poly(ethylene oxide) deposits formed after droplet evaporation, whereas the focus of our study was the deposit micro/nanostructures. Our atomic force microscopy study showed that regions close to the deposit periphery were composed of predominantly semicrystalline micro/nanostructures in the form of out-of-plane lamellae, which require a high driving force of crystallization. However, deposit central areas presented semicrystalline micro/nanostructures in the form of in-plane terraces and spirals, which require a lower driving force of crystallization. Increasing the initial concentration of solutions led to an increase in the lengths and thicknesses of the out-of-plane lamellae at the deposits' periphery and enhanced the tendency to form spirals in the central areas. Our numerical study suggested that the rate of supersaturation development and thus the driving force of crystallization increased from the center toward the periphery of droplets, and the supersaturation rate was lower for solutions with higher initial concentrations at each radius. Therefore, periphery areas of droplets with lower initial concentrations were suitable for the formation of micro/nanostructures which require higher driving forces, whereas central areas of droplets with higher initial concentration were desirable for the formation of micro/nanostructures which require lower driving forces. These numerical results were in good qualitative agreement with the experimental findings.

Dataset Information

Micromixing with In-Flight Charging of Polymer Solutions in a Single Step Enables High-Throughput Production of Micro- and Nanofibers.

Publications

Micromixing with In-Flight Charging of Polymer Solutions in a Single Step Enables High-Throughput Production of Micro- and Nanofibers.

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